CNC Machining

CNC thread turning process showing a cutting tool forming an external thread on a metal shaft
Thread Machining: A Comprehensive Technical Guide

This article provides a systematic analysis of the core logic and practical standards in modern thread machining. From the precision control of critical parameters like pitch and pitch diameter to the strategic trade-offs between mainstream processes—including turning, milling, and tapping—it offers comprehensive coverage of technical essentials from R&D design to shop-floor production. By integrating optimized machining strategies with Design for Manufacturing (DFM) principles, this guide aims to enhance the reliability and manufacturing efficiency of threaded connections under complex operating conditions.

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Metal additive manufacturing vs subtractive CNC machining on the same ring-shaped flange
Additive Manufacturing vs. Subtractive Manufacturing

Choosing the right production process is often more critical than the design itself. This article provides a deep-dive comparison between the core logics of Additive Manufacturing (3D Printing) and Subtractive Manufacturing (CNC Machining). By analyzing key metrics such as tolerances, material utilization, geometric complexity, and scaling costs, we provide a clear framework to help engineers find the optimal balance between creative freedom and industrial precision.

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slot milling cutter machining a stepped cavity in a steel block
Undercut Machining: Types, Industrial Applications, and Common Challenges

Undercuts are highly challenging geometric features in precision machining, characterized by recessed areas that are "hidden" from the direct path of standard cutting tools. This article explores common undercut types—from T-slots to dovetails—and analyzes the core technical hurdles regarding tool rigidity, chip evacuation, and inspection. By implementing Design for Manufacturing (DFM) strategies, such as aligning with standard tool sizes and controlling depth-to-width ratios, engineers can maintain part functionality while significantly reducing the costs associated with these complex details.

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Rough and finish milling on a steel cylinder, showing rough tool marks on one side and a smooth finished surface under a ball nose end mill.
Roughing and Finishing: Everything You Need to Know

This article provides an in-depth analysis of the fundamental differences between Roughing and Finishing in CNC machining, while highlighting the critical role of Semi-Finishing in achieving a smooth process transition. By comparing process objectives, cutting parameters, and tooling strategies, it offers professional insights into managing material removal efficiency versus dimensional precision. Furthermore, the guide covers essential technical precautions—such as preventing over-cutting, maintaining allowance uniformity, and optimizing chip evacuation—to help manufacturers enhance production yield and optimize overall machining workflows.

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Visual comparison between 304 and 316 stainless steel showing common industrial shapes and applications.
304 vs. 316 Stainless Steel: Key Differences and Selection Guide

This article provides an in-depth analysis of the core differences between Grade 304 and Grade 316, the two most prevalent austenitic stainless steels. Although they are visually identical, they differ fundamentally in chemical composition, pitting resistance, and cost. By comparing how the addition of Molybdenum (Mo) enhances corrosion longevity, this guide details their typical applications in kitchenware, marine engineering, chemical processing, and medical devices. Finally, it offers a scientific decision-making framework for material selection across various environments, helping you ensure project reliability while achieving optimal cost control.

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CNC end mill machining an aluminum pocket with slot and step features, chips flying during milling
15 Types of CNC Milling Operations and How They Work

This article provides a systematic overview of mainstream milling operations in modern subtractive manufacturing. By analyzing cutting mechanisms and application scenarios, it explores essential techniques ranging from foundational surface finishing to advanced CAM-optimized strategies. It serves as a technical reference for engineers to optimize process planning and balance precision with production efficiency.

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CNC side milling process on a stepped metal block, end mill cutting the vertical wall
Side Milling: Working Principle, Quality Factors, and Types

This article analyzes side milling as a high-rigidity solution for deep-slot and profile machining. It details the horizontal arbor principle, identifies critical quality variables—specifically arbor sag, radial runout, and chip clearance—and evaluates the selection of plain, staggered, and half-side cutters for optimized performance.

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Aluminum surface corrosion with white oxide deposits and localized pitting
Does Aluminum Rust or Corrode?

Aluminum does not form red rust like steel, but it can still corrode under certain environmental and assembly conditions. This article explains how aluminum corrosion differs from iron rust, highlights common corrosion forms seen in CNC-machined aluminum parts, and outlines key factors that influence long-term reliability in practical applications.

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Aluminum can with a hanging magnet showing no attraction, demonstrating that aluminum is non-magnetic in everyday use
Is Aluminum Magnetic?

Aluminum is theoretically paramagnetic with an extremely weak magnetic response. However, it is decisively classified as a non-magnetic material in all engineering practice and is not attracted by common magnets.

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